Al6060 Aluminum Alloy Material Guide

Overview

Al6060 (AA6060) is a medium-strength, heat-treatable aluminum alloy belonging to the 6000 series aluminum family. Alloyed primarily with magnesium and silicon, Al6060 is known for its excellent extrusion characteristics, good corrosion resistance, attractive surface finish, and excellent anodizing performance.

Al6060 is widely used for architectural profiles, decorative extrusions, furniture components, transportation equipment, and lightweight structural applications. Due to its superior extrusion quality and smooth surface appearance, it is one of the preferred alloys for complex aluminum profiles and decorative anodized products.

Compared with Al6061, Al6060 offers better extrusion performance and surface quality, while Al6061 provides higher strength.


Material Specification

PropertyValue
Alloy DesignationAA6060
Alloy Series6000 Series
Main Alloying ElementsMagnesium (Mg), Silicon (Si)
Material TypeHeat-Treatable Aluminum Alloy
Density2.70 g/cm³
Standard FormsExtrusions, Profiles, Tubes, Bars, Rods

Chemical Composition

ElementContent (%)
Aluminum (Al)Balance
Magnesium (Mg)0.35–0.60
Silicon (Si)0.30–0.60
Iron (Fe)≤0.30
Copper (Cu)≤0.10
Manganese (Mn)≤0.10
Chromium (Cr)≤0.05
Zinc (Zn)≤0.15
Titanium (Ti)≤0.10
Others≤0.15 Total

Mechanical Properties

Typical T6 Condition

PropertyValue
Tensile Strength145–215 MPa
Yield Strength110–160 MPa
Elongation8–14%
Hardness60–75 HB
Elastic Modulus69 GPa

Physical Properties

PropertyValue
Density2.70 g/cm³
Melting Point580–650°C
Thermal Conductivity200–210 W/m·K
Electrical Conductivity50–55% IACS
Thermal Expansion Coefficient23.4 × 10⁻⁶/K
Specific Heat Capacity900 J/kg·K

Corrosion Resistance

EnvironmentPerformance
Atmospheric ExposureExcellent
Marine EnvironmentGood
Salt Spray EnvironmentGood
Industrial EnvironmentExcellent
Chemical EnvironmentGood

Al6060 provides excellent corrosion resistance in most outdoor and industrial environments and is widely used in architectural applications requiring long-term durability.


International Equivalent Grades

StandardEquivalent Grade
AA (USA)AA6060
EN (Europe)EN AW-6060
DIN (Germany)AlMgSi0.5
JIS (Japan)Closest to A6063
ISOAlMgSi0.5
GB/T (China)LD31
UNSA96060

Available Tempers

TemperDescription
T4Solution Heat Treated & Naturally Aged
T5Cooled from Extrusion & Artificially Aged
T6Solution Heat Treated & Artificially Aged
T66Enhanced Mechanical Properties

Typical Applications

Architectural Industry

  • Window Frames
  • Door Frames
  • Curtain Wall Systems
  • Architectural Profiles
  • Decorative Trim

Furniture Industry

  • Furniture Frames
  • Office Furniture
  • Display Systems
  • Shelving Components

Transportation Industry

  • Vehicle Trim Components
  • Lightweight Structures
  • Rail Interior Systems

Electronics Industry

  • Heat Sink Profiles
  • Electronic Enclosures
  • LED Lighting Housings

General Manufacturing

  • Aluminum Extrusions
  • Tubular Structures
  • Mechanical Components
  • Decorative Products

Machining Characteristics

Manufacturing ProcessRating
CNC MillingGood
CNC TurningGood
DrillingGood
TappingGood
ExtrusionExcellent
BendingGood
WeldingGood
TIG WeldingGood
MIG WeldingGood
AnodizingExcellent

Advantages

Excellent Extrudability

Ideal for complex and thin-wall aluminum profiles.

Outstanding Surface Finish

Produces smooth, high-quality surfaces suitable for decorative applications.

Excellent Anodizing Performance

Provides uniform and attractive anodized finishes.

Good Corrosion Resistance

Suitable for indoor and outdoor applications.

Lightweight

Offers weight reduction compared to steel and stainless steel.

Heat Treatable

Mechanical properties can be improved through aging treatments.


Limitations

Lower Strength Than Al6061

Not suitable for highly loaded structural applications.

Moderate Fatigue Strength

Less suitable for heavy-duty cyclic loading environments.

Limited Heavy Structural Use

Typically selected for appearance and extrusion quality rather than maximum strength.

Lower Machinability Than Al2011

Not ideal for high-speed precision machining.


Comparison with Other Aluminum Alloys

PropertyAl6060Al6061Al6063Al5052Al6082
StrengthMediumHighMediumMedium-HighHigh
ExtrudabilityExcellentGoodExcellentPoorGood
Surface FinishExcellentGoodExcellentGoodGood
Corrosion ResistanceExcellentGoodExcellentExcellentGood
WeldabilityGoodGoodExcellentExcellentGood
Anodizing QualityExcellentExcellentExcellentGoodGood
CostMediumMediumMediumMediumMedium-High

Comparison with Common Engineering Metals

MaterialDensity (g/cm³)Corrosion ResistanceStrengthExtrusion Capability
Al60602.70ExcellentMediumExcellent
Al60612.70GoodHighGood
Al60632.70ExcellentMediumExcellent
Stainless Steel 3047.93ExcellentMediumPoor
Carbon Steel 10187.85PoorMediumPoor
Brass C3608.47GoodMediumFair

Recommended Surface Finishes

  • Clear Anodizing
  • Black Anodizing
  • Bronze Anodizing
  • Champagne Anodizing
  • Color Anodizing
  • Hard Anodizing
  • Powder Coating
  • PVDF Coating
  • Brushing
  • Polishing
  • Sandblasting
  • Laser Marking

Frequently Asked Questions (FAQ)

What is Al6060 aluminum?

Al6060 is a heat-treatable aluminum alloy widely used for architectural and decorative extrusions due to its excellent surface finish and extrusion characteristics.

What is Al6060 used for?

Typical applications include:

  • Window Frames
  • Door Systems
  • Curtain Walls
  • Furniture Components
  • Decorative Profiles
  • LED Housings

Is Al6060 stronger than Al6063?

Yes, slightly.

PropertyAl6060Al6063
Tensile StrengthUp to 215 MPaUp to 205 MPa
Surface FinishExcellentExcellent
ExtrudabilityExcellentExcellent

Both alloys are commonly used for architectural profiles.

What is the difference between Al6060 and Al6061?

PropertyAl6060Al6061
StrengthMediumHigh
Extrusion QualityExcellentGood
Surface FinishExcellentGood
Structural UseMediumHigh

Al6060 is preferred for architectural extrusions, while Al6061 is preferred for structural and machined components.

Is Al6060 suitable for anodizing?

Yes. Al6060 is considered one of the best aluminum alloys for decorative anodizing applications.

Can Al6060 be welded?

Yes. Al6060 offers good weldability using TIG and MIG welding processes.

Is Al6060 suitable for outdoor applications?

Yes. Its excellent corrosion resistance makes it suitable for long-term outdoor exposure.

Why is Al6060 widely used in architectural systems?

Because it combines:

  • Excellent Extrusion Performance
  • Attractive Surface Finish
  • Good Corrosion Resistance
  • Excellent Anodizing Quality

making it ideal for architectural and decorative applications.

Is Al6060 suitable for CNC machining?

Yes. Al6060 can be CNC machined effectively, although Al6061 is often preferred for high-strength precision components.

Does GCNOV provide custom manufacturing services for Al6060?

Yes. GCNOV provides:

  • Aluminum Extrusion Manufacturing
  • CNC Machining
  • CNC Turning
  • Cutting & Fabrication
  • Welding & Assembly
  • Surface Finishing
  • Anodizing
  • Powder Coating
  • Prototype Development
  • Mass Production