Grade 23 Titanium (Ti-6Al-4V ELI) Material Guide

Overview

Grade 23 Titanium, also known as Ti-6Al-4V ELI (Extra Low Interstitial), is a premium medical-grade titanium alloy derived from Grade 5 titanium. By reducing the oxygen, nitrogen, carbon, and iron content, Grade 23 provides superior fracture toughness, fatigue resistance, ductility, biocompatibility, and crack propagation resistance compared with standard Grade 5 titanium.

Grade 23 is widely recognized as the preferred titanium alloy for medical implants, surgical devices, aerospace components, and high-reliability engineering applications where mechanical performance and long-term durability are critical.

Grade 23 titanium is widely used in:

  • Orthopedic Implants
  • Dental Implants
  • Surgical Instruments
  • Aerospace Components
  • Medical Devices
  • Bone Fixation Systems
  • High-Performance Fasteners
  • Precision Engineering Components

Because of its excellent biocompatibility and fatigue strength, Grade 23 is one of the most commonly specified implant-grade titanium alloys worldwide.


Material Specification

PropertyValue
Material DesignationGrade 23 Titanium
Alloy NameTi-6Al-4V ELI
UNS NumberR56401
ASTM StandardASTM F136 / ASTM B348 / ASTM B265
Material FamilyAlpha-Beta Titanium Alloy
Density4.43 g/cm³
Magnetic PropertyNon-Magnetic
Typical Supply ConditionAnnealed
Standard FormsBar, Rod, Sheet, Plate, Wire, Tube, Forgings

Chemical Composition

ElementContent (%)
Titanium (Ti)Balance
Aluminum (Al)5.5–6.5
Vanadium (V)3.5–4.5
Iron (Fe)≤0.25
Oxygen (O)≤0.13
Carbon (C)≤0.08
Nitrogen (N)≤0.05
Hydrogen (H)≤0.0125

The reduced interstitial content improves ductility, toughness, and fatigue performance compared with Grade 5.


Mechanical Properties

Annealed Condition

PropertyValue
Tensile Strength≥860 MPa
Yield Strength≥795 MPa
Elongation≥10%
Hardness300–360 HB
Elastic Modulus114 GPa

Implant Grade Performance

PropertyValue
Fatigue StrengthExcellent
Fracture ToughnessOutstanding
Crack ResistanceOutstanding
BiocompatibilityExcellent

Physical Properties

PropertyValue
Density4.43 g/cm³
Melting Point1604–1660°C
Thermal Conductivity6.7 W/m·K
Electrical Conductivity1% IACS
Electrical Resistivity1.72 μΩ·m
Thermal Expansion Coefficient8.6 × 10⁻⁶/K
Specific Heat Capacity560 J/kg·K

Strength-to-Weight Ratio

MaterialDensity (g/cm³)Tensile Strength
Grade 23 Titanium4.43860 MPa
Grade 5 Titanium4.43895 MPa
Grade 4 Titanium4.51550 MPa
316L Stainless Steel8.00485 MPa

Although slightly lower in strength than Grade 5, Grade 23 offers significantly better toughness and fatigue resistance.


Corrosion Resistance

EnvironmentPerformance
Body FluidsExcellent
Fresh WaterExcellent
Salt WaterExcellent
Marine AtmosphereExcellent
Chloride SolutionsExcellent
Chemical ProcessingVery Good

Grade 23 develops a highly stable titanium oxide layer that provides excellent corrosion resistance in biological and industrial environments.

Recommended surface treatments:

  • Passivation
  • Anodizing
  • Electropolishing
  • Medical Surface Finishing
  • Precision Polishing

Biocompatibility

PropertyRating
Tissue CompatibilityExcellent
OsseointegrationOutstanding
ToxicityNone
Implant AcceptanceExcellent

Grade 23 is one of the most widely used implant-grade materials in orthopedic and dental applications.


Fatigue Resistance

PropertyPerformance
Fatigue StrengthOutstanding
Cyclic Loading ResistanceOutstanding
Crack Growth ResistanceOutstanding
Long-Term ReliabilityExcellent

The ELI chemistry provides superior fatigue life compared with standard Grade 5 titanium.


Weldability

Welding ProcessRating
TIG WeldingExcellent
MIG WeldingGood
Resistance WeldingExcellent
Laser WeldingExcellent

Proper inert gas shielding is required during welding.


Machinability

ProcessRating
CNC TurningModerate
CNC MillingModerate
DrillingModerate
GrindingGood
EDM MachiningExcellent

Machinability Comparison

MaterialMachinability
Aluminum 6061Excellent
Grade 23 TitaniumModerate
Grade 5 TitaniumModerate
Inconel 718Difficult

Grade 23 machining characteristics are very similar to Grade 5 titanium.


Heat Treatment

Stress Relief

ParameterValue
Temperature480–650°C
Cooling MethodAir Cool

Annealing

ParameterValue
Temperature700–800°C
Cooling MethodAir Cool

Heat Treatability

PropertyPerformance
Heat Treat HardeningExcellent
Structural StabilityExcellent
Fatigue EnhancementExcellent

International Equivalent Grades

StandardEquivalent Grade
ASTMGrade 23
ASTM F136Ti-6Al-4V ELI
UNSR56401
ISOTi-6Al-4V ELI
DIN (Germany)3.7165 ELI
EN (Europe)TiAl6V4 ELI
GB/T (China)TC4 ELI
JIS (Japan)Ti-6Al-4V ELI

Available Forms

Product TypeAvailability
Round BarYes
SheetYes
PlateYes
TubeYes
WireYes
ForgingsYes
Medical Implant StockYes

Typical Applications

Medical Industry

  • Orthopedic Implants
  • Hip Replacements
  • Knee Implants
  • Dental Implants
  • Bone Screws
  • Spinal Fixation Devices

Surgical Equipment

  • Surgical Instruments
  • Implant Tools
  • Medical Fasteners

Aerospace Industry

  • Structural Components
  • Fasteners
  • High-Reliability Components
  • Fatigue-Critical Parts

Marine Industry

  • Corrosion-Resistant Hardware
  • Offshore Equipment
  • Precision Components

High-Tech Manufacturing

  • Precision Components
  • High-Performance Fasteners
  • Specialty Engineering Parts

Manufacturing Characteristics

Manufacturing ProcessRating
CNC MachiningGood
Medical MachiningExcellent
ForgingExcellent
WeldingExcellent
Additive ManufacturingOutstanding
PolishingExcellent

Advantages

Exceptional Biocompatibility

Industry-standard material for medical implants.

Outstanding Fatigue Resistance

Superior fatigue life compared with Grade 5.

Excellent Fracture Toughness

Better crack resistance and reliability.

High Strength-to-Weight Ratio

Provides excellent mechanical performance with low weight.

Excellent Corrosion Resistance

Ideal for biological and marine environments.

Non-Magnetic

Suitable for MRI-compatible medical devices.


Limitations

Higher Cost Than Grade 5

Additional processing and purity requirements increase cost.

More Difficult Machining Than Stainless Steel

Requires specialized tooling and cutting strategies.

Lower Thermal Conductivity

Poor heat transfer characteristics.

Limited Availability

Not as widely stocked as Grade 5 titanium.


Comparison with Other Titanium Grades

PropertyGrade 23Grade 5Grade 9Grade 2
StrengthHighHighestModerateModerate
Fatigue ResistanceOutstandingExcellentExcellentGood
Fracture ToughnessOutstandingGoodGoodModerate
BiocompatibilityOutstandingGoodGoodExcellent
Medical ApplicationsPreferredLimitedLimitedModerate

Comparison with Common Implant Materials

MaterialStrengthBiocompatibilityCorrosion Resistance
Grade 23 TitaniumExcellentOutstandingExcellent
Grade 5 TitaniumExcellentGoodExcellent
316LVM Stainless SteelGoodGoodGood
CoCrMo AlloyExcellentGoodExcellent

Available Surface Finishes

Raw Finishes

  • Mill Finish
  • Annealed Finish
  • Pickled Finish

Functional Finishes

  • Precision Machined Finish
  • Polished Finish
  • Medical Surface Finish

Specialty Finishes

  • Anodized Finish
  • Electropolished Finish
  • Implant Grade Finish

Frequently Asked Questions (FAQ)

What is Grade 23 titanium?

Grade 23 is an Extra Low Interstitial (ELI) version of Ti-6Al-4V designed for medical implants and high-reliability applications.

What is Grade 23 titanium used for?

Typical applications include:

  • Orthopedic Implants
  • Dental Implants
  • Surgical Instruments
  • Aerospace Components
  • Medical Devices

What is the equivalent material to Grade 23 titanium?

Common equivalents include:

  • Ti-6Al-4V ELI
  • ASTM F136
  • UNS R56401
  • TC4 ELI

What is the difference between Grade 5 and Grade 23 titanium?

PropertyGrade 5Grade 23
StrengthSlightly HigherSlightly Lower
Fatigue ResistanceExcellentBetter
Fracture ToughnessGoodOutstanding
Medical UseLimitedPreferred

Is Grade 23 titanium biocompatible?

Yes. It is one of the most widely used implant-grade titanium alloys in the medical industry.

Can Grade 23 titanium be welded?

Yes. Grade 23 offers excellent weldability when proper shielding techniques are used.

Why choose Grade 23 titanium?

Because it combines:

  • Excellent Biocompatibility
  • Outstanding Fatigue Resistance
  • High Strength
  • Excellent Corrosion Resistance
  • Superior Fracture Toughness

Is Grade 23 suitable for medical implants?

Yes. Grade 23 is one of the leading materials used for orthopedic and dental implants worldwide.

Does GCNOV provide custom manufacturing services for Grade 23 titanium?

Yes. GCNOV provides:

  • CNC Machining
  • Medical Component Manufacturing
  • Titanium Forging
  • Precision Welding
  • Surface Finishing
  • Prototype Development
  • Low-Volume Production
  • Mass Production