T1 Copper (Tough Pitch Copper) Material Guide

Overview

T1 Copper is a high-purity commercial copper grade widely used in the Chinese market and standardized under GB/T copper standards. It is equivalent to C11000 (ETP Copper) and is known for its excellent combination of electrical conductivity, thermal conductivity, corrosion resistance, ductility, formability, and cost-effectiveness.

T1 copper contains a minimum copper content of approximately 99.95%, making it suitable for a wide range of electrical, thermal, architectural, and industrial applications.

T1 copper is widely used in:

  • Electrical Busbars
  • Conductive Components
  • Transformer Parts
  • Heat Exchangers
  • Copper Plates
  • Electrical Connectors
  • Power Distribution Equipment
  • Industrial Copper Fabrications

Due to its excellent conductivity and broad availability, T1 is one of the most commonly used copper grades in China and international manufacturing markets.


Material Specification

PropertyValue
Material DesignationT1 Copper
Chinese StandardGB/T 5231
Material FamilyPure Copper
Copper Purity≥99.95%
Density8.94 g/cm³
Magnetic PropertyNon-Magnetic
Typical Supply ConditionAnnealed, Half-Hard, Hard
Standard FormsPlate, Sheet, Bar, Rod, Tube, Wire, Busbar

Chemical Composition

ElementContent (%)
Copper + Silver (Cu+Ag)≥99.95
Bismuth (Bi)≤0.001
Antimony (Sb)≤0.002
Arsenic (As)≤0.002
Iron (Fe)≤0.005
Lead (Pb)≤0.005
Sulfur (S)≤0.005
Oxygen (O)Controlled

The high copper purity ensures outstanding conductivity and excellent processing performance.


Mechanical Properties

Annealed Condition

PropertyValue
Tensile Strength200–250 MPa
Yield Strength50–90 MPa
Elongation40–50%
Hardness40–65 HB
Elastic Modulus117 GPa

Cold Worked Condition

PropertyValue
Tensile Strength300–450 MPa
Yield Strength250–400 MPa
Hardness80–130 HB

Physical Properties

PropertyValue
Density8.94 g/cm³
Melting Point1083°C
Thermal Conductivity385–395 W/m·K
Electrical Conductivity≥100% IACS
Electrical Resistivity0.0172 μΩ·m
Thermal Expansion Coefficient16.8 × 10⁻⁶/K
Specific Heat Capacity385 J/kg·K

Electrical Conductivity

MaterialConductivity (% IACS)
T1 Copper100+
T2 Copper100
C110 Copper100
Aluminum 606140
Brass C36028

T1 provides excellent conductivity for power transmission and electrical equipment manufacturing.


Thermal Conductivity

MaterialThermal Conductivity (W/m·K)
T1 Copper385–395
T2 Copper390
C110 Copper390
Aluminum 6061167
Stainless Steel 30416

The excellent thermal conductivity makes T1 suitable for cooling systems and heat transfer equipment.


Corrosion Resistance

EnvironmentPerformance
Indoor EnvironmentExcellent
Dry AtmosphereExcellent
Fresh WaterExcellent
Marine AtmosphereGood
Salt WaterModerate
Industrial EnvironmentGood

T1 develops a stable oxide layer that protects the surface from further corrosion.

Recommended surface treatments:

  • Tin Plating
  • Silver Plating
  • Nickel Plating
  • Gold Plating
  • Electropolishing
  • Passivation

Weldability

Welding ProcessRating
TIG WeldingExcellent
MIG WeldingExcellent
Resistance WeldingExcellent
BrazingOutstanding
SolderingOutstanding

T1 copper is highly suitable for electrical and conductive joining applications.


Machinability

ProcessRating
CNC TurningGood
CNC MillingFair
DrillingGood
GrindingGood
StampingExcellent
FormingExcellent

Machinability Comparison

MaterialMachinability
Brass C360Excellent
T1 CopperFair
T2 CopperFair
C110 CopperFair
Aluminum 6061Excellent

Because of its ductility, machining requires sharp tooling and proper chip control.


Heat Treatment

Stress Relief Annealing

ParameterValue
Temperature200–300°C
Cooling MethodAir Cool

Full Annealing

ParameterValue
Temperature400–650°C
Cooling MethodAir Cool

Heat Treatability

PropertyPerformance
Hardening by Heat TreatmentNo
Cold Work StrengtheningYes
Annealing ResponseExcellent

Like other pure copper grades, T1 cannot be strengthened through conventional heat treatment.


International Equivalent Grades

StandardEquivalent Grade
GB/T (China)T1
ASTM (USA)C11000 (Closest Equivalent)
UNSC11000
EN (Europe)Cu-ETP
DIN (Germany)CW004A
JIS (Japan)C1100
ISOCu-ETP

Available Forms

Product TypeAvailability
SheetYes
PlateYes
Round BarYes
Flat BarYes
TubeYes
WireYes
BusbarYes
Copper FoilYes

Typical Applications

Electrical Industry

  • Busbars
  • Power Connectors
  • Switchgear Components
  • Transformer Windings

Electronics Industry

  • Conductive Parts
  • Electrical Contacts
  • Grounding Components
  • RF Components

Thermal Management

  • Heat Exchangers
  • Heat Sinks
  • Cooling Plates
  • Thermal Conductors

Power Industry

  • Distribution Equipment
  • Power Transmission Components
  • Renewable Energy Systems

Construction Industry

  • Roofing Materials
  • Architectural Panels
  • Decorative Components

General Engineering

  • Copper Fabrications
  • Conductive Assemblies
  • Industrial Components

Manufacturing Characteristics

Manufacturing ProcessRating
CNC MachiningGood
StampingOutstanding
Deep DrawingOutstanding
WeldingExcellent
BrazingOutstanding
SolderingOutstanding
ElectroplatingExcellent

Advantages

Excellent Electrical Conductivity

Ideal for electrical and power applications.

Outstanding Thermal Conductivity

Suitable for cooling and heat transfer systems.

High Copper Purity

Provides reliable electrical performance.

Excellent Formability

Suitable for complex stamping and forming operations.

Good Corrosion Resistance

Performs well in most industrial environments.

Cost Effective

Provides excellent performance at reasonable cost.


Limitations

Moderate Machinability

More difficult to machine than brass.

Lower Strength Than Copper Alloys

Pure copper prioritizes conductivity over mechanical strength.

Soft Material

May deform under heavy mechanical loading.

Limited Wear Resistance

Not recommended for abrasive environments.


Comparison with Other Copper Grades

PropertyT1T2C110C102
Copper Purity≥99.95%≥99.90%≥99.90%≥99.95%
ConductivityExcellentExcellentExcellentExcellent
Oxygen ContentLowModerateModerateVery Low
CostHigherModerateModerateHigher
Vacuum ApplicationsGoodLimitedLimitedExcellent

Comparison with Conductive Materials

MaterialElectrical ConductivityThermal Conductivity
T1 Copper≥100% IACS385–395 W/m·K
T2 Copper100% IACS390 W/m·K
C110 Copper100% IACS390 W/m·K
Aluminum 606140% IACS167 W/m·K
Stainless Steel 3042% IACS16 W/m·K

Available Surface Finishes

Raw Finishes

  • Mill Finish
  • Bright Finish
  • Annealed Finish

Functional Finishes

  • Precision Machined Finish
  • Polished Finish
  • Brushed Finish

Conductive Finishes

  • Tin Plating
  • Silver Plating
  • Gold Plating
  • Nickel Plating

Frequently Asked Questions (FAQ)

What is T1 copper?

T1 is a high-purity copper grade under Chinese standards with excellent electrical and thermal conductivity.

What is T1 copper used for?

Typical applications include:

  • Busbars
  • Electrical Connectors
  • Transformers
  • Heat Exchangers
  • Conductive Components

What is the equivalent material to T1?

Common equivalents include:

  • C11000
  • Cu-ETP
  • CW004A
  • C1100

What is the difference between T1 and T2 copper?

PropertyT1T2
Copper PurityHigherSlightly Lower
ConductivitySlightly HigherExcellent
CostHigherLower

Is T1 suitable for electrical applications?

Yes. T1 is widely used in power transmission and electrical equipment manufacturing.

Can T1 copper be welded?

Yes. T1 offers excellent weldability, brazability, and solderability.

Why is T1 used in electrical systems?

Because it combines:

  • High Electrical Conductivity
  • Excellent Thermal Conductivity
  • Good Corrosion Resistance
  • Excellent Formability

Is T1 better than T2?

For applications requiring slightly higher purity and conductivity, T1 is generally preferred.

Does GCNOV provide custom manufacturing services for T1 copper?

Yes. GCNOV provides:

  • CNC Machining
  • Copper Busbar Fabrication
  • Electrical Component Manufacturing
  • Surface Plating
  • Precision Copper Parts
  • Prototype Development
  • Low-Volume Production
  • Mass Production